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Hybrid Modular Embedded power supply system

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Hybrid Modular Embedded power supply system

Hybrid Modular Embedded power supply system

An independent Hybrid embedded DC power system rectifier+solar + Inverter 48VDC 200A+200A can be flexibly provided for outdoor telecom power cabinet if required. Acting as a reliable base station power system, its maximum capacity ranges 12kW (200A) +12KW(200A) Solar. Based on a new generation rectifier power supply module and solar module, it delivers exceptional high efficiency and power density to save electricity and footprint for customers.

 

Due to its standard 19-inch embedded power structure, this system can be installed seamlessly into various setups. Basic components of the sub-rack include a versatile distribution unit, a smart control unit (SMU), and hot-swappable slots for 4 (200A) + 4 (200A) rectifiers. Low voltage disconnect (LVD) is included for discharge time improvement and optimal battery health. Furthermore, the distribution section of the plant is strategically split into two branches of circuit breaker positions, where the current in each branch is precisely monitored by the controller.

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48VDC Embedded Power Supply System Overview

The independent 48VDC (200A+200A) embedded DC power system is a highly efficient, high-power-density digital power solution designed for standard 19-inch racks. Available in 9U (up to 12kW rectifer) and 9U (up to 12kW solar modular) configurations, it seamlessly integrates R4850G2 rectifier modules, advanced power distribution, and the SMU48B intelligent monitor unit to ensure reliable and continuous operation for telecom sites.

Key Characteristic

  • ■ Standard 19-inch rack/cabinet installation with easy front-access maintenance.
  • ■ High capacity output options: 12kW (9U / 200A) rectifer+12kW (9U / 200A) solar modular at 53.5 VDC.
  • ■ Equipped with 3kW R4850G2 rectifiers achieving a peak efficiency of Rectifier:96.2%; solar:9
  • ■ Supports hot-plugging for both rectifier modules and the SMU48B monitor unit.
  • ■ Ultra-wide input voltage range (85VAC ~ 175VAC), compatible with 380V 3-phase or 220V single-phase.
  • ■ Comprehensive battery management with LLVD1, LLVD2, and BLVD interfaces.
  • ■ Intelligent SMU48B monitoring with RS485/FE ports, dry contacts, and environmental sensors.
  • ■ Storage capacity for up to 1,000 historical alarm records for easy network management.

Application

  • ■ Indoor and outdoor telecom base station cabinets
  • ■ 4G / 5G mobile network equipment power supply
  • ■ Broadband access networks and transmission nodes
  • ■ Standard 19-inch enterprise data center server racks

48VDC (200A+200A) Hybrid Power Supply System Description

Product Structure Sketch

  • ■ Rectifier module slot: (8)-way slot, supporting hot plugging
  • ■ Battery Interface: 4*125A/1P
  • ■Inverter module, 1slots,supports hot swapping
  • ■Solar module, 4slots,supports hot swapping
  • ■ AC input breakers: 1*100A/2P
  • ■Rectifier module, 4slots,supports hot swapping
  •  

Electrical Schematic diagram

  •  

200A+200A Power Frame View

 

System Parameter Description 

Product Type 9U System 
System Dimension (width, depth and height) 483mm*365mm*400mm
Installation mode Installed on 19-inch rack or cabinet
Maintenance Mode Front
Cooling Natural air cooling
Rectifer Input Input Mode Three-phase four-wire system 380V(compatible 220 V AC single phase )
Input Frequency 45-66 Hz, rated value:50/60Hz
Input Capacity 100A/2P * 1
SPD Level C
Output Output Voltage 43.2-58 VDC, rated value: 53.5 VDC
Maximum Capacity

Rectifer:12KW(176VAC~300VAC)
Solar:12KW

6KW~12KW(85VAC~175VAC Linear derating)

Peak efficiency Rectifier:96.2%; solar:97%
Voltage stabilization accuracy ≤±0.6%
Output rated current 200A(rectifier)+200A(solar)
Output interface Battery Breakers:4* 125A
Load Breakers:4*63A/1P,4*32A/1P,4*16A/1P
Inverter output Breakers:2*32A/1P+N
DC SPD Level C

SMU48B Monitor Unit & Environment

HMU48B Monitoring module (hereinafter referred to as “SMU48B") is a small monitoring unit, mainly for different Types Check the operating status of the power system and control the operation of the power system. Provide rich interfaces such as sensor interface, CAN connection The port, RS 485 interface, input / output dry contact interface, etc., can be used to manage the site environment and alarm reporting. It can be provided at the same time Remote communication with the third partynetwork management supporting the general protocol to manage the power system remotely.

Monitoring Module(SMU48B)

Signal input 2-way analog quantity input(Battery And environment temperature)
Sensor interface:
temperature and humidity interface * 1
smoke interface * 1
water interface * 1
door interface * 1
6 Number dry contact input
Alarm output 8 –way dry contact point
Communication port RS485/FE (SNMP ; Modbus)
Log Storage Up to 1,000 historical alarm records
Display mode LCD 128*48
environment Operating Temperature -25℃ to +75℃ (-40℃ Startable)
Storage Temperature -40℃ to +70℃
Operating humidity 5% - 95% (non-condensing)
Altitude ≤ 3000 m (When the altitude ranges from 3000 m to 5000 m, the operating temperature decreases by 1° C for each additional 200 m.)

Management Features Details

Item Specifications
Detection features AC and DC information detection
Rectifier module and solar module information detection
Battery information detection
Battery high and low temperature alarm
Environmental temperature and humidity, battery temperature, door magnetic, smoke, water flooding and other environmental information detection
6-way dry contact input signal detection / Battery, load fuse detection
Management features Battery charging and floating charge management / Battery temperature compensation
Battery charging and current-limiting management
Battery low-voltage under-power protection
Battery test management / Battery residual capacity detection
Level 5 is an independent power-down management / Two user down modes (time / voltage)
4 user power metering (charge power metering) / Save the user's power information regularly
Warning management The alarm can be associated to the output dry contact, support 8 output dry contact, can be set to open normally
The alarm level can be set (emergency / off) / Remind the user through the indicator light, alarm sound (optional enable / prohibit)
1,000 historical alarm records
Intelligent interface 1 north FE interface, total protocol
1 south-facing RS485 interface to manage the connected equipment

HHY4850G1 Rectifier

HHY4850G1 Rectifier is a high efficiency, high power density of the digital rectifier module, to achieve a wide range of voltage input, 53.5V DC has the default output. It has the advantages of soft start function, perfect protection function, low noise, and parallel use. Through power supply monitoring, it realizes the real-time monitoring of rectification module status and load and output voltage regulation function.

Item  Specifications Item Specifications
productiveness >96%(230V AC, 50%load) working voltage 90V AC~300V AC
Dimension 40.5mm×105mm×281mm frequency 45Hz~66Hz, the rated value:50Hz/60Hz
Weight <2kg Rated input current ≤19A
Cooling mode forced air cooling power factor

≥0.99(100%load)

≥0.98(50%load)

≥0.97(30%load)

Input over pressure protection >300V AC, recovery range:290V AC~300V AC THD

≤5%(100%load)

≤8%(50%load)

≤12%(30%load)

Input the undervoltage protection <80V AC, recovery range:80V AC~90V AC output voltage 42V DC~58V DC, rated value:53.5VDC
Output is provided for short-circuit protection Long-term short circuit, short circuit disappear can be restored Stable pressure accuracy -0.5/0.5(%)
Output overvoltage protection Range:59.5VDC output power 3000W(176AC~300VAC)
1500W~3000W(90~175VAC linear decrease)
Start time <10s The output holds the time >10ms
noise <55dBA MTBF

10^5 hours

 

HHYS4850G1 Solar

The solar module defines rated output voltage of 54.5V,and can provide up to 3000 Watts of power. The efficiency is up to 97%.The solar rectifier is designed to operate as an integral component in telecommunication power system. It is extremely flexible, and can be applied as a stand-alone module. The rectifier mainly applies to the field of communications, railway, broadcasting and enterprise network. Design of power switch and output integration simplify operation of assembly.

Item  Specifications Item Specifications
productiveness >97% working voltage 240/336Vdc
Dimension 40.5mm×105mm×281mm MPPT MPPT
Weight <1.8kg Rated input current 19A
Cooling mode forced air cooling output current

55A@54.5Vdc

Input voltage 100~4000Vdc(240Vdc) Dynamic response

5%

Maximum input voltage 400Vdc nominal output power 3000W
Ripple peak value <200 mV (bandwidth 20MHz) Maximum current limiting point 57A
Output voltage range Range: 42Vdc/54.5Vdc/58Vdc Voltage stabilization accuracy ±0.5%
Start time <10s Load current sharing ±5%
  The output holds the time >10ms Working temperature

-40 °C~+75 °C

  Input over pressure protection 410Vdc Over Temperature Protection

75℃

Input under pressure protection 97Vdc Output over pressure protection

59.5Vdc

 

I23001 Inverter module

I23001 inverter module is a power module with DC/AC conversion function, the input voltage range is 42V DC~58V DC, the rated output voltage is 220V AC/230V AC, and the output voltage standard can support monitoring settings. The power module has output overload protection, overvoltage protection, overtemperature protection and other functions, and the AC output supports parallel expansion.

Item  Specifications Item Specifications
productiveness >95%(230V AC,30%~80%load) working voltage 42V DC~58VDC
  Dimension 40.8mm×105mm×269mm Rated input current 75A
  Weight <2kg Output voltage 220V/230VAC, rated value:230VAC(Support monitoring settings)
  Cooling mode forced air cooling Rated output power

3000VA/2400W(52VDC~58VDC)

2500VA/2000W( ;(other)

  Input over pressure protection 59VDC~61VDC(Self recoverable), recovery range:56V~60VDC THD

≤3%(Rated output, resistive load)

≤6%(Rated output, resistive load)

  Maximum input voltage 400Vdc nominal output power 3000W
  Ripple peak value <200 mV (bandwidth 20MHz) Maximum current limiting point 57A
  Input under voltage protection 40VDC~42VDC(Self recoverable), recovery range:41V~48VDC    
  Output is provided for short-circuit protection When the output is short circuited, the power module can protect it; Long term short circuit, power module locked Voltage stabilization accuracy ≤±1%
  Over Temperature Protection The module can automatically resume normal operation when the temperature returns to the normal range Frequency

50/60Hz (supports monitoring and can be set)

  Dynamic voltage transient recovery time ≤60ms Load power factor requirements

≤0.8

  Standby power consumption ≤5W MTBF

>500,000 hours(25℃)

   noise ≤ 55dB (sound pressure) (40 ℃, rated operating state)
Protection grade

P20

 

 

Application Scenarios

9U System Application

 

Real-world deployment view of the 9U hybrid power system configuration within the integrated outdoor cabinet.

9U System Application (1)

 

Showcase of the 9U hybrid power system configuration, providing ample space for equipment and battery integration.

9U System Application (2)

 

Detailed view of the 9U deployment layout, highlighting the modular internal structure and organized space management.

Frequently Asked Questions

 
Q What are the capacity options and dimensions for this embedded power system?
A: We offer one  main configurations tailored for standard 19-inch racks: a 9U system delivering 12kW (200A) for rectifer, and a 12kW (200A) for solar modular.
Q What type of rectifiers are used, and do they support hot-plugging?
A: The system utilizes highly efficient R4850G2 (3kW) digital rectifier modules, boasting a peak efficiency of Rectifier:96.2%; solar:97%. Furthermore, both the rectifier modules and the intelligent monitor unit fully support hot-plugging to ensure seamless maintenance without interrupting output.
Q What monitoring and battery management features are included?
A: It features the HMU48B monitor unit, which provides comprehensive environmental detection, battery temperature compensation, and precise charge/discharge management (LLVD/BLVD). It also offers remote management capabilities via RS485/FE ports and stores up to 1,000 historical alarms.
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